Hot Work

Purpose To protect workers from injuries and facilities from damages caused by improper hot work operations, such as burns, fires, and explosions.
Definition Hot work refers to activities involving an ignition source near flammable or combustible materials. Common tasks include burning, welding, grinding, riveting, soldering, and using fire- or spark-producing tools. Hot work often occurs in environments such as construction sites, maintenance areas, and confined spaces, where improper execution may lead to fires, explosions, or injuries.
Hazards

This list of potential hazards is not comprehensive. Workers are required to complete a Hazard Assessment prior to starting this task to ensure all hazards are identified and controlled.

Chemical:

  • Fire/Explosion
  • Fumes/Smoke Inhalation
  • Compressed Gas Hazards

Physical:

  • Burns
  • Eye/Skin Injuries
  • Confinement Risks
  • Smoke/Dust Exposure
  • Electrical Shock
Controls Engineering:

  • Appropriate Fire Extinguisher based on the work area
    (Class A for solids, Class B for liquids, Class C for electrical fires)
  • Proper Ventilation
  • Fire-Resistant Barriers and Blankets

Administrative: 

  • Hazard Assessment
  • Hot Work Permit
  • WHMIS/HazCom Training
  • Designated Fire Watch

Personal Protective Equipment:

  • Flame Resistant Clothing
  • Welding Goggles
  • Face Shield
  • Gloves
  • CSA/ANSI approved safety footwear
Work Site Supervisory Responsibility Do

  • Ensure Workers are provided with the training and instructions in the use of the equipment and devices.
  • Ensure Workers complete a hazard assessment prior to starting work.
  • Ensure Fire Watch is active throughout the task and remains for the required duration post-operation.
  • Provide fire-resistant blankets and shields for fixed combustible materials if needed.
  • Make all specialized equipment available to the Worker.
  • Ensure the worker is aware of flammable liquids and gases on the work site.
  • Coordinate the activities of other trades to avoid overlapping in the area where hot work is taking place or conflicting simultaneous operations (such as hot work and gas like activation).
  • Issue or authorize the Hot Work Permit prior to commencing any hot work.
  • Ensure the Hot Work Permit is issued for a determined amount of time.
  • Review worker compliance with Hot Work Permit conditions during site walkthroughs.
  • Close/sign off the Hot Work Permit after the hot work and Fire Watch are completed.

Do not

  • Allow hot work to start before you sign the Hot Work Permit.
  • Extend the duration of the Hot Work Permit.
Worker Responsibility Do

  • Obtain a Hot Work Permit and follow all its requirements.
  • Hot Work Permits must include:
    • Task description.
    • Work location.
    • Valid time period for the permit.
  • The Fire Watch process includes:
    • Remaining on-site until any smoldering embers are extinguished.
    • Inspecting walls, ceilings, and floor cavities for excess heat or sparks after hot work.
    • Inspect the work area thoroughly before starting. Look for combustible materials in the structures nearby (partitions, walls, ceilings).
  • Complete a Hazard Assessment prior to starting the Hot Work.
  • Verify the availability of fire-resistant blankets and shields for fixed combustible materials.
  • Confirm proper storage of flammable liquids and gases away from the work site.
  • Inspect tools and equipment and perform regular maintenance checks.
  • Report malfunctioning PPE, extinguishers, or other tools immediately to supervisors.
  • Move all flammable and combustible material away from the work area.
  • Follow SDS and Applicable Legislation.
  • Notify nearby workers of the hot work activity.
  • Cover nearby materials with fire resistant blankets, shields or other material, if combustibles cannot be moved.
  • Ensure the appropriate fire extinguishers are available and easily accessible.
  • Actively monitor surroundings for sparks or embers during the task.
  • Notify supervisors if Hot Work Permit conditions are at risk of being violated (e.g., overlap with other activities such as gas line activation).
  • After hot work has been completed, inspect the area to ensure there are no smoldering embers and that wall surfaces, studs or wires have not heated up.
  • Complete the Fire Watch as per permit’s requirements.

Do not

  • Start hot work without a completed Hot Work Permit.
  • Complete hot work without task-specific training.
  • Continue hot work activities after the Hot Work Permit has expired.
 Date Created Date of Last Revision Reviewed and Accepted By
V.0 12/23/19 Phil Fileccia, Bill Laursen, Christian Ravary, Karoly Ban Matei, Sebastian Pop
V.1 04/28/25 Phil Fileccia, Bill Laursen, Christian Ravary, Karoly Ban Matei, Sebastian Pop
V.2 10/07/25 Bill Laursen, Bonnie Pott, Kelly Good

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